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I am now using this blog to re-post some comments I make other blogs. For my full management blog see the
Curious Cat Management Blog
Customer Un-service by Automakers
Why The ‘Check Engine’ Light Must Be Banned
all the average motorist sees is that little drawing of an engine bisected by a lightning bolt. And all that tells them is basically nothing.
...
the state of things now is that your car actually could do more than just throw an error code at consumers. It contains an advanced system to diagnose itself, but the actual information from that diagnosis is not available to the car's owner; the average owner must pay a dealer or mechanic to provide him or her with the codes, and what those codes mean. This is absurd. Early on, when in-dash displays were rare, one could understand why cars didn't just display what codes were being thrown (though I think a little in-dash receipt-type printer would have been cool).
But today's dash displays capable of displaying text, or at a minimum numerical codes, have been commonplace in cars for at least a decade.
Exactly right.
Which is why we need a federal mandate that bans the generic "check engine" light in new cars and instead requires, on dash, OBD-II codes and a basic description.
I can understand thinking this based on the extremely poor record of manufacturers. How is this not done already? Seems very similar to their fighting air bags for decades before adding them under federal mandate. And then finding out drivers like safety and advertising about their air bags. With such past evidence I can understand thinking the manufactures are too out of touch to improve without federal mandates.
Toyota, Honda, Ford, Volvo... please do what would have been the right thing a decade ago and make your diagnostics useful for customers. Don't require us to suffer until we finally have to get the government to do what you should have done years ago.
I suppose maybe two million sensors on a crash test dummy helps (as Lexus keeps spouting in ads). Though I must admit it sounds an awful lot like hype, rather than valuable engineering info. I can't imagine that more than 80% of your customers would care much more about useful information from the diagnostics in their car, than flashy dummies. I find it hard to believe you get valuable information about car design from that many censors. A higher number isn't better if it doesn't translate into better design. If it does, great, we still want to know what is wrong with our car.
I would think some manufactures have already done the right thing, but I don't know who. Add comments, if you know.
Related: Customer Focus and Internet Travel Search - Making Life Difficult for Customers - Good Customer Service ExampleLabels: customer service, leadership, manufacturing, systems thinking, Toyota
Lying with Statistics
Response to: Great example of "Lying with Statistics"
My view is closer to Rip's. Deceiving people is not alleviated by being "truthful" but misleading. As with many things where you draw the border is often challenging. I do like putting the claims of lying on a person - not on data. Data can be wrong. It can't lie. People can lie. People can also mislead. And very often people can be mislead (by those intending to mislead them and those that failed to understand the data in the first place and then used the data in a faulty way to support their mistaken notion).
Those of us reading the messages in this group (statistics group on LinkedIn) are not likely to fall into the being mislead camp often. But my experience is that is by far the biggest problem. People not having numeracy and being mislead all the time do to their lack of understanding (either intentionally, or through ignorance of theirs [or the person presenting the info to them]).
Related: Bigger Impact: 15 to 18 mpg or 50 to 100 mpg? - Understanding Data -
Labels: data, statistics
Avoid Bad Technology Non-Solutions Using Agile and PDSA
Automation is Not Always the Answer, in Retail or Healthcare
I’m not anti-technology. I just believe strongly in the “Toyota Way” principle that states:
“Use Only Reliable, Thoroughly Tested Technology That Serves Your People and Processes”
Very good post. I am a big proponent of technology. My career path was basically from helping management improve organizational performance to IT program manager doing that same thing. I did that because there were so many opportunities to improve using technology.
But there are big problems. Many technology solutions are lousy. If people applied PDSA thinking they would be much better off. agile software development does this to a reasonable degree (I think they could do more in that vein but it is decent now). A big reason I moved into technology myself was because getting IT solutions implemented properly (even half way decently) was nearly impossible. And this is true all over.
If you use PDSA, systems thinking (Deming's view not computer systems) and agile software development methods you will avoid the all too common technology messes and instead take advantage of technology. You also need people that have the right skills and knowledge - knowing how to use technology properly seems to be less common that you would think given all the technology around us.
Related: Involve IT Staff in Business Process Improvement - Information Technology and Business Process SupportLabels: agile software development, Deming, information technology, process improvement, techonology
History, ASQ and the Future
The Past, The Future, Quality, and ASQ
does the quality community bear some responsibility for making sure its philosophic foundations are not lost to history?
Managers fail to adopt old, proven ideas. I blame, mostly, managers themselves for this. Organizations, like ASQ, should also do a much better job, too. Unfortunately, ASQ has a long way to go in promoting quality. Huge amounts of historical content is locked away, hidden from the open internet. Also, I agree with Steve Prevette's comments (Aug 24th comment), in my experience in dealing with ASQ (and watching from afar for years now) there is far too much attention on growing revenue and far to little on promoting good management practices. That isn't that surprising for a bureaucracy. They often turn to attempts to grow revenue (and often promotions, bonuses...) over any mission the organization has.
It makes perfect sense for ASQ to focus on the mission and seek revenue to allow greater reach. I'm sure that is how ASQ wants to see the last few decades. I don't see it that way, but I doubt that matters much.
I'll actually give ASQ's web presence a good review over the next few weeks. I haven't paid much attention in a few years and it is good too see if ASQ has started to take providing good content online seriously every few years (but from 1995-2009 I never found much good being done, sadly - the potential is huge for ASQ but it has not been a priority from what I can tell). At the same time I monitor what is going with management online pretty heavily and find extremely few references to ASQ material in all the content I review (which is not a good sign for ASQ).
I hope ASQ puts promoting better management as the aim and re-orients their actions based on that primary aim, but I am not optimistic. I have seen, for too long, the seeming focus being on maintaining and growing the organization ASQ and selling quality management related material as the means to that end.
Some past, related posts by me: - Classic Management Theories are Still Relevant - Data Based Blathering - ASQ and ACSI - Early History of Quality Management Online
Labels: history, management
Zipcar: Systems Improvement
Zipcar Customer Experience: Variability, Utilization, and Queueing
Late returning of cars appears to be a problem and long-standing theme with Zipcar. In fact, for late returning cars, the customer is charged a substantial late fee of $50. With such a high late fee rate, one can only surmise that late returning cars is a large enough of a problem and Zipcar’s response to this is to change the behavior with a large penalty.
Good stuff. Without knowing the situation (myself) couldn't a high late fee be the solution? The high late fee makes those renting cars very likely to return them on time to avoid the fee. It isn't clear if you have data that the high late fee is just a penalty that doesn't make the system perform better or not (to me reading this anyway). I agree, I think zipcar is an interesting innovation. It would seem to me real time (internet enabled communication) would help a great deal - notify of bottleneck, report cars needing service, tell user that car is late but these 5 nearby location have a car... Some of this is just trying to make the problem have a lessor negative impact.
I really like innovative ideas like zipcar especially that find solutions that are more efficient. Zipcars can reduce the waste of cars sitting around unused in millions of driveways.
Related: Zipcar Innovation (2008) - Traffic Congestion and a Non-Solution - Customer Focus and Internet Travel SearchLabels: information technology, innovation, lean thinking, process improvement, systems thinking
Stop Letting Technical People Get Away With Social Ineptitude
Stop Letting Technical People Get Away With Social Ineptitude
it’s often believed to be true because there are so many engineers and technical personnel with poor people skills. I never have seen statistics to support the notion that the ratio is higher in these professions than in others, yet employers often find that people filling these roles with poor people skills are still employable. This needs to stop.
I’m of the opinion that every position is customer-facing.
It seems fine to me to wish everyone you hire is strong at every aspect of work. I think it is a bit unrealistic but maybe my standards are too low (this is the opposite of what most people find who know me though). It seems to me people that are very skilled (have skills that are not easily found) have leeway to do poorly in other areas and still be a net gain to the employer. This is true for divas, athletes and technical people. There are lots of technical people that are great working with people. My experience though, is you often have trouble finding only them for every single technical job (though I am sure the more demand there is for working at your organization the more possible it becomes).
My belief is most technical people could be better in this way if they wanted to. They just can get away without and so do. yeah it isn’t great, but the real world often has things that are not as the “should be.” If you want to work at Trader Joe’s and want to be anti-social they can just move on to the next person and find plenty of people that are great with people and have all the skills they need.
One thing that comes into play also is the desire of technical people (and academics) to challenge ideas and pick at weaknesses. This is a very beneficial trait. Some people can’t distinguish criticism of ideas and being mean to people. It is not wise to set a standard where people taking offense to ideas being criticized is protected over sensible critical discussion of ideas.
I do agree with your mindset, I just think a bit more flexibility may be warranted. I would agree the corporate culture should be one that expects and coaches everyone to customer friendly and that works well with others.
Related: Understanding How to Manage Geeks - Respect People by Creating a Climate for Joy in Work - Respect for People – Understanding Psychology - The Manager FAQLabels: employees, information technology, management, managing people, respect for people
Experimenting to Discover
Causal Reasoning in Science: Don’t Dismiss CorrelationsBox, Hunter, and Hunter were/are theorists, in the sense that they don’t do experiments (or even collect data) themselves. ... Science is about increasing certainty — about learning. You can learn from any observation, as distasteful as that may be to evidence snobs. By saying that experiments are “necessary” to find out something, Box et al. said the opposite of you can learn from any observation. William Hunter was my father. He did many experiments. George Box did many experiments. You are entitled to your opinions obviously but the claim that they only dealt with other people's data is not accurate. It is true they were world renowned experts on experimenting and had many people consult them about their experiments, for help: designing them, analyzing them, what to do next, how to improve the process of experimentation in their organization, etc.. While it seems to be implied in the post that such consultation was a reason to distrust their thoughts on experimentation I hardly think that is a sensible conclusion to draw. Most of those they helped were running experiments in industry, to improve results (not to publish papers). They were, and are, applied statisticians (and though I am obviously biased, I think many would agree, 2 of the most accomplished in that field in the 20th century). What experiments need to be done is critical for an applied statistician. What matters is making improvement in real world processes. If you don't run the right experiments, you won't learn things to help you improve. They worked on the problem of where to focus, in order to learn, quite a bit. One significant part of there belief was to have those involved in the work do the thinking about what needed to be improved. This isn't tremendously radical today but in the past you had many people that thought "workers" should do what the college graduates in their office at headquarters tell them to do. Here is one of many such example, from Managing Our Way to Economic Success by William Hunter: The key is that employees at all levels must have appropriate technical tools so that they can do the following things:
- recognize when a problem has arisen or an opportunity for improvement exists, - collect relevant data, - analyze the situation, - determine whose responsibility it is to take further action, - solve the problem or refer it to someone more appropriate... I don't have the book in front of me, but doesn't it start with an example on learning where you can use inductive reasoning and from the facts that you see you can draw conclusions and construct a theory that fits the facts. If so, it seems to call into question the idea that they claimed "[the] opposite of you can learn from any observation." is not actually accurate. They understood you can use inductive reasoning to create theories. You then use experiments to test theories. The books is called Statistics for Experimenters, right? Not statistics for drawing conclusions when not doing experiments. When you are experimenting you can test whether beliefs you have are accurate and you can learn about things you try. Smart people can make guesses what will happen and be right. I know the authors would believe those knowledgable about the system in question are well suited to determine what variables to test. It is that knowledge that will lead to experiments that are likely to be effective. The authors of the book were trying to help those that often failed to learn as much from experiments as they could. Far too many people still don't use the most effective statistical tools when experimenting. They emphasized, consistently, the need for those doing the work to involved in the experiments. The job of statisticians was to help in the cases where advanced statistical tools and knowledge would be useful. The reason for those who do the work (are familiar with the process) is because they have knowledge to bring to what should be tried in experiments. When I read through The Scientific Context of Quality Improvement, 1987 by George Box and Soren Bisgaard it seems to me it discusses the types of issues you raise: how do we learn without experimenting? I am not sure if it is just me, or if it clearly addresses that issue. Here is another, Statistics as a Catalyst to Learning by Scientific Method by George E. P. Box. And another, Statistics for Discovery. There are many other sources, I am sure. They understood the importance of learning as much as you could from available sources. They just also understood the importance of experiments and learning the most you could from experiments. And the book, Statistics for Experimenters, was focused on the most effective ways to improve using statistics to learn from experiments.. Here is what Box, said in his own words about the objective (and it isn't proving the hypothesis): [too many people ]"can’t really get the fact that it’s not about proving a theorem, it’s about being curious about things. There aren’t enough people who will apply [DOE] as a way of finding things out" Statistics for Experimenters: Design, Innovation, and Discovery shows that the goal of design of experiments is to learn and refine your experiment based on the knowledge you gain and experiment again. It is a process of discovery. That discovery is useful when it allows you to make improvement in real world outcomes. That is the objective. Labels: data, process improvement, quality tools, six sigma, spc, statistics
Evaluate Advice on Merit Not Whether the Advisor Follows It
The Book Publishing Process is Broken
The publishing model is about as broken as can be. They add value in editing (but that can easily be separated from them - I believe many just use independent editors anyway). I suppose they can help with marketing. A few decades ago marketing and distribution were barriers to alternative solutions. I can't really see much need for traditional publishers anymore myself. If I felt like writing a book I would just do it myself, pay an editor, publish and "distribute" it myself. If I went with paper at all (I probably would if I thought I could sell much, just because, it wouldn't seem real if it was just electrons), I would just use some print on demand shop to deal with all the logistics. I can imagine the bookstore process may also be pretty broken so getting copies into stores may be a challenge (if it wasn't worth the hassle, I wouldn't, if it was, I would outsource that hassle to someone). I couldn't believe how broken the publishing process was decades ago, when hearing my father and his author friends talk about it. And they haven't done much to improve. Publishers and those responsible for the closing process on home loans have done about the worst jobs of improving of any groups I can think of. comment on: Of Blogs and Books (or from Solo to Silo)Related: Problems with Management and Business Books - Labels: lean thinking, management
Causes of the Health Care Crisis
Discrimination and Data
A Discriminatory ConundrumThe total American workforce has remained relatively constant over the last ten years – roughly 131M employees. The number of EEOC claims over the last ten years has increased by roughly 25% to almost 100K a year. I would think these suits increase when there is a bad employment marketplace, but I don't have any data on that it just seems logical. When times are good all sorts of people get good jobs. When times get bad, jobs are hard to find, promotions are hard to find, people get demoted, bosses have to cut budgets and people. People are also very stressed out and it isn't surprising to me that lots of bad outcomes come from that including people feeling slighted, people getting into escalating cycles of bad words and actions, and more lawsuits. In addition to the macro-effects of the economy data has quite a bit of variation. Often lawsuits over class differences get data that shows difference in result and claims this shows discrimination. While if we showed the same data for the first letter of the grade school the person attended, or eye color, or the state the person's Mother was born in we would see lots of variation in data that people would see as worthy of payment for the discriminated against class (though in those cases no-one would actually believe it). xkcd took a comic look at data analysis recently. I am skeptical of short term variation having much meaning with this data. I would want to see it charted over time and then analyzed for having an indication it wasn't just random variation of a stable system. If the data doesn't indication a special cause (for the variation in the data) that tells you that special cause problem solving is not the best way to improve. In that case you still want to improve but you improve using common cause problem solving techniques. This particular dataset would undoubtedly (at least in my opinion) benefit from stratifying the data to identify segments where it is more of an issue. My guess is that there would be wide variation but the data analysis would show if this is true or not. Labels: data, employees, managing people, spc, systems thinking
Should We Set a Goal for the Number of Kaizen Events
Does Setting a Goal for Number of Kaizens Violate "Kaizen Spirit"?is it reasonable to set a target or goal for the # of kaizen ideas submitted and implemented? is a goal sometimes necessary to get the ball rolling? are goals and targets almost always dysfunctional? I don't see any value in setting goals for the number of kaizen events. It is typical MBA spreadsheet management thinking that has really no value in this instance. There are some times MBA spreadsheet management has limited, but actual, value (many alternatives would be better - but they still have some value). Goals can be useful to set the scope of solution you are aiming for but in general are a bad idea. This example would be a horrible one, because fixating on the number of kaizen events is silly. No value, only loss - that isn't the prescription for a wise management choice. Focusing on number of kaizen events seems likely to drive the counterproductive behavior. should we merely "substitute leadership" as Dr. Deming suggested? how do we foster intrinsic motivation for kaizen? This is hard. It involves large scale, deep cultural and management changes. Read the posts from Lean Daily, and the great management books and adopt ideas you learn... I think this quote summarizes the reality behind setting arbitrary numerical kaizen targets. " managers will try anything easy that doesn’t work before they will try anything hard that does work" - Jim Womack Labels: Deming, lean thinking, management, process improvement, quality tools
Horrible Management at Airlines in the USA
It is actually laughable how obvious the problems with USA airline management are. Just go fly the cheap airlines in Asia: Firefly, Tiger Air (AirAsia I haven't flown but am not sure is a good comparison, though many people like it)... Even Malaysia Air offers some very cheap short haul flights. Then you have airlines like Singapore Air which is like professional athletes being compared to primary school athletes (that the American managers are - United, Delta, US Air...). I flew on a 30 minutes flight (something like $20), with full food service in Malaysia. A week later I fly on American from NYC to Washington DC and due to the "short" flight time and about 5 minutes of the seat belt sign being lit due to turbulence the beverage service was canceled for our "safety." The failure of the executives of American airlines is staggering. I really can't imagine how USSR style management circa 1980 could be much worse. Yet somehow none of them bother to just give up, stop their MBA lead idiocy and just hire a bunch of people that know how to run airlines from southeast Asia. They all just want the answer to be in their spreadsheets not their utter failure of management. Singapore Airlines has amazingly attentive flight attendants. That is the system in place. It is not a personal issue. It is a management issue. Yes their on some in the west who don't want to serve others, it might be an American airline has hired a few wrong people for the job. But mainly I think they have utterly destroyed flight attendants will with their horrible management systems that create day after day of angry customers and no way to fix the issues as a flight attendant. I believe you take most flight attendants in the USA and put them in the Singapore Air system they will be great. It might also be a few are just not cut out for being a flight attendant (I have not question the horrible job managers have done has lead them to drive away good employees and therefore make some bad hiring decisions because they can't get the people that should be in the jobs to work for their horrible system). My guess is take most of the Singapore Air flight attendants and put them in the American system and they would quit. But if they stayed, after a year they would likely be not much different than their co-workers - unable to make the poor systems provide good results for customers, extremely frustrated... It really is staggering how American airlines have decades of horrible management yet their are obvious examples of how to do it right a plane flight away and they can't get out of their own way to adopt decent management practices. Reaction to: Bangkok Airways and the Power of PeopleMost of the Asian airlines I flew had the typical chaos boarding of USA airlines but done much more effectively. I still think they would be much better off adopting a Southwest Airlines style (Southwest Air is unique but you can do something similar even with assigned seats). One kind of did. They had you go in different lines after they checked your boarding pass - quite an affective strategy I believe (they could put first class, people needing more time... arrange people in sections of rows)... Related: Airline Quality - CEO Flight Attendant - Southwest Not Delta or United - United Breaks GuitarsLabels: customer service, employees, managing people, respect for people
Does a Good Lean System Need Six Sigma
With a good Lean system in place, do we still need Six Sigma?There is no Lean Team, but everyone in the organization thinks Lean. Employee satisfaction surveys show steady growth in satisfaction; profitability is increasing; cost are decreasing; less work pressure... The one problem still exist is ensuring JIT delivery from the suppliers network. . Can Six Sigma help the organization to accelerate or further improve this situation? Good six sigma efforts (even 15 years ago) and lean share many of the same tools and principles that come from earlier TQM and such like efforts. There are some tools that are primarily associated with six sigma (like design of experiments). But those tools far precede " six sigma" even in their application in business. And those tools could certainly be useful in most lean organizations. There is no reason they couldn't just adopt those management tools. Given that just in time was developed and made popular by Toyota and Deming long before the term six sigma was coined it certainly can be done expertly without six sigma tools. Six sigma tools can certainly help in my opinion, though. I wouldn't weigh the benefit of any tools or methods or principles based on what category people places them in but instead I would build a management system based on the need of the organization. My preference is for Deming methods which form the foundation of lean and I also am a big fan of design of experiments (which most Deming and lean efforts do not use). My father taught me design of experiments and Deming methods as a child and both have always made a great deal of sense to me. He wrote with George Box and Stu Hunter, what is seen by many as the premier design of experiments textbook, Statistics for Experimenters and he taught management improvement based on Deming's ideas, statistics, successful evidence based management principles... for decades. These tools and methods all can be used together. A blog post of mine from 2005 on lean, six sigma, Deming, operational excellence and other management ideas. Labels: Deming, lean thinking, management, quality tools, six sigma
Speaking Up and Taking the Risk
Not speaking the truth to powerFor the future. Be very, very, very, very, very cautious about sharing honest opinions with a boss unless you have a good relationship and the boss has proven that he or she actually wants the truth and handles it well. In my experience some bosses want it, some never want it, and some want it in some areas but not others. When in doubt, mumble." I give my honest opinion almost all the time. It does definitely get you in trouble. It also can help you and help the organization a great deal. I have become more willing to not bother wasting my time with "power" that has no interest in actually improving things. I am not interested in working in a place where we are not pushing toward evidence based management and seeking real situational awareness not avoidance and burying heads in the sand. Related: The Lazy Unreasonable Man - The Importance of Management Improvement - Performance without AppraisalOne way I have always looked at it is you will be targeted if you speak up. So if you want to avoid that just be like most others and don't speak up. But if you can make things better by speaking up you will gain allies. This isn't perfect though and it counts on people being smart enough to notice that you are helping them even if occasionally you force them to look at things they would rather avoid. At one time I could tell after a while that a boss of mine didn't really want to know how they could improve. So they asked me, I told them they didn't really want to know. They said, yes they did. So I told them. They then moved into a new job and told the new boss watch out for this John Hunter, he will be far too critical and not accept how things have to be done, he is a troublemaker. The new boss called me in and talked to me about the kinds of problems that she saw and some reports of what I had been saying should be done. She asked me some more questions about what could be done to improve things. Then see decided to have me report directly to her 2 days a week to work on getting the organization to change. The organization obviously was failing and they needed change and the huge resistance to change was something she thought required people that were not going to just go along with what had been done and attempt to resist all change. I took several lessons from this. One my judgement was right, trust what you see in the actions of a boss, not just their words. If you are mostly worried about protecting your job just say what you can tell your boss wants to hear. If however, you are willing to stand up for your beliefs and think you can provide good value you can take the risk and try and improve the organization. Even if your boss tries to sabotage you it may not work. This is very risky - it was pretty unlikely the new boss would have been so open to new ideas. But she was brought in from the outside specifically because of the continued poor performance fostered by the culture of pretending everything is basically good and blaming employees for failures instead of improving the system... I have always felt free to take risks and if the boss didn't like it then I could look elsewhere. This isn't the best strategy if you are most concerned with keeping your job - it can easily create problems. Labels: employees, leadership, management, managing people, respect for people
Google's Fight to Keep Talent
Google and Pay Raises: Turns Out, She's a Lot Like You....Google attempted to do what your company either 1) has done, or 2) would do if you had the means:
1. You would try and buy your way out of a retention problem by giving everyone an across the board raise. Turnover is hard to figure out and stop. Sometimes you just have to throw money at everyone and hope that the turnover stops. It rarely does. Google is managing people, just like every other organization, so you would expect lots of stuff would be the same. I don't actually recall other companies giving everybody a 10% raise (Google probably has more money than your company). I agree, that this is not likely to do much to turnover. The possible impact in Google's favor is forcing others to pay so much that they can't afford to do so, and shrink or even go bankrupt. Especially small organizations. Yes they will use options, but salary is also part of the requirement. I think also, anyone taking away that Google's other moves don't matter is making a huge mistake. Google's moves to create a great culture, let people work with other great people is helping Google. The draws of leaving for so many great people are high. If Google were to be less proactive in other areas the problems retaining people would be much harder. Some people seem to take the idea that people are leaving Google as a condemnation of their tactics. I think that is the wrong thing to take away. Related: Google's Answer to Filling Jobs Is an Algorithm - Google's Innovative Use of EconomicsLabels: employees, information technology, management, managing people, respect for people, techonology
Country Boundaries are Becoming Less Important
Knowledge workers are the new capitalists by Peter F. Druckerknowledge workers are highly mobile within their specialism. They think nothing of moving from one university, one company or one country to another, as long as they stay within the same field of knowledge. ... Money is as important to knowledge workers as to anybody else, but they do not accept it as the ultimate yardstick, nor do they consider money as a substitute for professional performance and achievement. In sharp contrast to yesterday's workers, to whom a job was first of all a living, most knowledge workers see their job as a life. I agree with Drucker. Singapore, Shanghi, Rio De Janeiro, Stockholm, Hong Kong, Berlin, Tokyo, Paris... and many more are going to be destinations for those that grow up in the USA. The numbers of people moving out of the USA in the next 30 years for jobs in the top 10% of the income bracke,t will be many multiples of what it was in teh last 30 in my opinion. The USA has great advantages. China and Inida do too. But so do many other locations. The USA probably has more ability to absorb mistakes and I still feel it is the best situated, but the gap is much much smaller than it was 30 years ago. Related: USA Losing Brain Drain Benefits - Long Term Economic Growth - Technology Centers of Excellent and Economic Growth - Keeping Out Technology Workers is not a Good Economic StrategyLabels: economics, managing people, motivation, respect for people, techonology
Lean Thinking for a Scary Economy
The Role of Lean in the "New Normal" WorldThe "New Normal" often means we are hanging on, and feel our best days are behind us. For the first time in the USA, many feel their children's future will be filled with less opportunity than they experienced. ... We need to embrace the "New Normal" as a both a challenge and an opportunity. [North Carolina University] IES is working to help organizations move toward making "circumstances" that will generate true job growth in this "Flat World". The improvement aspects of lean manufacturing are very beneficial. And the quick response to the market (reduce inventories, pull...) are very beneficial. Both help in any economic climate and are useful today. I actually think some even more beneficial traits exist in lean thinking for the current economic climate. Lean, the way Toyota practices it, is not about optimistic hopes (focusing on great potential gains) but instead on minimizing risk. I can't find it now, but I believe Taiichi Ohno was clear that he was very focused on making Toyota safe for the long term. Not chasing after quarterly or yearly profit targets. While many focus on Toyota's quick changeover, pull systems..., and rightly so the importance of long term thinking is huge. When you are focused on long term benefits - you don't take huge risks. You don't over leverage your company. Long term thinking along with respect for people means you focus greatly on avoiding a situation where your company into a position where you have to have layoffs. If that means you leave some potential profits on the table in rabid markets - fine. I own stock in Toyota and am very happy I do. The economic future is still bright. But it is also more demanding. The huge amounts of relative wealth the USA enjoyed from 1950-2000 is becoming a thing of the past. Riding on the success that came automatically from that wealth will not work. Improvement is needed to succeed. Related: Bad Management Results in Layoffs - Managing Our Way to Economic Success (1986) - CEOs Want Health-Care ReformLabels: Deming, economics, employees, lean thinking, management, respect for people, systems thinking, Toyota
Work on System Improvements for Best Results Not Problems with Individuals
The Deification of DemingWhen people discuss how best to change an organization, Lean proponents will invariably cite Deming and argue that since he has shown that 94% of the potential for improvement is in the system there is little point in working with organizational culture. ... If lean is ever going to become more mainstream people must start treating it less as a religion with its own gods and more as a collection of insights that have to be carefully tailored to the context you are working in. Also "94% of the potential for improvement is in the system there is little point in working with organizational culture" is about the opposite of the point he was making. His point would better be stated that there is little point in working on "problems with individuals." Working on "culture" can mean many things. And often it is just a big waste of time. But the reason for that is not due to systemic/common cause versus special causes. What Dr. Deming was suggesting is you need to look for systems improvements (which could be cultural - a culture that operates with data based decision making, an understanding of variation...). I think the red bead experiment illustrates the point he was making - any focus on fixing the employees on that system is futile if you don't change the system. Related: Blame the Road, Not the Driver - Common cause variation - Deming on ManagementLabels: Deming, lean thinking, management, respect for people, systems thinking
SPC - Charting and Improving Results
Everett Clinic Video, Redux – The Need for SPC ThinkingLooking at 5.x% and comparing it against an arbitrary goal does little to tell us about the health of the work system. Is 5.x% the typical average performance? Is that much higher than usual? This is a great opportunity to use the methods of Statistical Process Control. The main management decision is to decide "react" or "not react" to that daily data point. SPC helps us with this (again, Wheeler’s brilliant little book explains this far better than I can in a blog post). If we choose “not react” because 5.x% is lower than the goal, we might be missing an opportunity for process improvement. Generally, it’s better to present more than one data point – even if you don’t do full-blown SPC, you should present a run chart. Well put. A simple run chart can be very helpful. One of the uses is to identify special causes. And then to use special cause thinking in those cases. What is important about special cause thinking? That you want to identify what is special about the data point (instead of focusing on all the results as you normally would). What is important about doing that? You want to do it right away (not a week or a month later). Keeping the chart lets you identify when to use special cause thinking and react quickly (to fix problems or capture good special causes to try and replicate them). You have to be careful as we tend to examine most everything as a special cause, when most likely it is just the expected result of the system (with normal variation in the data). Special cause thinking is not an effective strategy for common cause results. Related: Quality, SPC and Your Career - Statistical Engineering Links Statistical Thinking, Methods and ToolsLabels: data, Deming, management, process improvement, quality tools, spc, statistics
Performance and character
Response to, Toxic EmployeesBut what if this employee is a rock star salesperson or contributor but has the bad attitude? Do you put up with the attitude issue for the great performance?
Does performance override character? Or do we want performance and character?
What if this person when confronted, justifies their behavior with “it’s the truth and I’m the only one with the guts to speak out”? What if this person is a top executive with political ties to the company President yet others below feel the pain? What if this person is not an employee but a customer?
Is it following our "respect to people principle" by not addressing this person’s behavior? We want performance and character. It is not respecting the person (and more importantly all the others that must suffer) to ignore their toxic behavior. I must admit I do have sympathy for the " I'm the only one with the guts to speak out" claim. But that doesn't excuse bad behavior, speak out, but do in a non-toxic manner. You have to confront and address toxic behavior. It isn't easy. People with power and also people with a history to getting results can get used to being able to do whatever they want. Some cultures that is normal. It isn't ok in a lean culture. Bottom line. If the CEO accepts it they are deciding they don't want to be lean. They might want to adopt some lean tool (which can benefit even non-lean organizations). But allowing toxic behavior directly contradicts respect for people. Related: People are Our Most Important Asset - Negativity - The Lazy Unreasonable ManLabels: Deming, ethics, lean thinking, management, managing people, motivation, respect for people
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